|
Hi
I have been studying the EMC handbook closely and having varying success
with the BDI setup on the P100 machine.
It is probably worth mentioning that the ancient REALTEK VGA
card caused the chronic slowness of the sim.run GUI.
I replaced it with a ET4000 and now it is cruising alaong
fine.
I have included some relevant IO information from the Yasda Operators
manual.
I read some earlier stuff about spindle speed control. as you can see this
machine has discreet solenoid settings.
I dont know much yet about writing PLCs for such a thing or using iosh etc.
so any good basic info (What am I really up against here?) would be
appreciated.
I guess it really means producing Yasdaio?
cheers
Peter Barrett
table 11-1 micro-switch and limit
switch
_____________________________________________________
No in
Diagram | Definition of
Term
| Note
---------------------------------------------------------------------------------------------
LS1 |
Xaxis Table +
limit |
only 80NR
LS2 |
Xaxis Table -
limit |
"
LS3 |
Yaxis Spindle Head +
limit |
"
LS4 |
Yaxis Spindle Head - limit
| "
LS5
| Zaxis Saddle + limit
| all machines
LS6
| Zaxis Saddle -
limit |
all machines
LS7
| Spindle speed changle sig (high)
| "
LS8
| Spindle speed change sig
(low) | "
LS9
| Pressure
Switch |
"
LS17 |
Indexing Table clamp
sig | only
80NR
LS18 |
Indexing Table Unclamp
sig |
"
LS19 |
Indexing Table Locating signal |
"
LS20 |
Indexing Table Unlocating sig |
"
LS21 |
Signal No1 for table
indexing |
"
LS22 |
Signal No2 for table
indexing |
"
LS23 |
Signal No3 for table
indexing |
"
LS24 |
Signal No4 for table
indexing |
"
LS25 |
Table clamp signal
(X)
| all machines
LS26 |
Table unclamp signal (X)
| "
LS27 |
Spindle Head clamp signal (Y) |
"
LS28 |
Spindle head unclamp signal (Y) | "
LS56 |
Rotary table clamp signal (Baxis) | only with B-axis
LS57 |
Rotary table unclamp sig (B-axis) | "
LS58 |
Spindle High Speed
Signal | all
machines
LS59 |
Spindle Low Speed
Signal |
"
----------------------------------------------------------------------------------------------------
Table 11-2 solenoid
valves
No in Diagram | Definition of
Term
| Note
---------------------------------------------------------------------------------------------------
SOL2 |
Draw Bolt Clutch ON
|
SOL3
| Table (Xaxis)
Clamping |
SOL4
| Spindle Head (Yaxis)
Clamping |
SOL5 |
Indexing Table Clamping
| only 80NR
SOL6
| Pin location of Indexinfg
Table | "
SOL8 |
Bijur (for coolant) ON
|
"
SOL10 |
Rotary Table (Baxis)
clamping | only
with B-axis
SOL11 }
SOL12 }
SOL13 }}
SOL14 }}}
SOL15 }}}}
Spindle Speed Auto-change
SOL16 }}}
(see table)
SOL17 }}
SOL18 }
SOL19 }
SOL20 |
Counter balance
|
SOL21 |
Rotary Table
Forward |
SOL22 |
Rotary Table
reverse
|
SOL23 |
Un-load valve
| Hydraulis Unit
TOHPAC-38
TOHPAC-54
table 11-3 Magnet
Clutch
No in Diagram
| Definition of Term
----------------------------------------------------------------------
MC2
| Spindle Lock
MC5 | Rotary
table Raveluing
table 10 S-function(Spindle Speed) and
solenoid valve for spindle dpeed change
S-function|LOWrpm|HIGHrpm|SOL11|SOL12|SOL13|SOL14|SOL15|SOL16|SOL17|SOL18|SOL19|
---------------------------------------------------------------------------------------------------------------------------------------------
S01 |
40 | 70
| X
|
| X | |
X |
|
| X
| |
S02 |
50 | 90
| X
|
| X |
X |
|
|
| X
| |
S03 |
60 |
110
| X
|
| X
|
|
|
| X
|
| X |
S04
| 80 |
140 | X
|
| X
|
| |
X |
|
| X |
S05
| 100 |
180 |
X | X
|
| |
X
|
|
| X |
|
S06 |
125 | 230
| X |
X |
| X
|
|
| |
X |
|
S07 |
150 | 275
| X |
X |
|
|
|
| X
|
| X |
S08 |
195 |
355 |
X | X
|
|
| |
X |
|
| |
S09 |
265 |
470 |
| |
X
| |
X
|
| |
X |
|
S10 |
335 | 610
|
| |
X | X
|
|
|
| X |
|
S11 |
400 | 730
|
|
| X |
|
|
| X
|
| X |
S12
| 510 | 925
|
| |
X
|
| |
X |
|
| X |
S13 |
635 |
1150 | |
X |
| |
X |
|
| X
| |
S14 |
820 | 1490
| |
X |
| X
|
| |
| X
| |
S15 |
980 | 1780
| |
X |
| |
| |
X
|
| X |
S16 |
1250 | 2250
| |
X |
| |
| X
|
| |
X |
-----------------------------------------------------------------------------------------------------------------------------------------------
Here also is the M-codes as refered to
by the Yasda80NR reference
library:
M00
Program Stop (.......for a
cow??)
M01
Optiolnal Stop
M02
End of program
M03
Spindle forward
M04
Spindle reverse
M05
Spindle Off
M06
Tool Change
M07
Mist Coolant ("air feed") ON
M08
Flood Coolant ON
M09
Coolant OFF
M21
X-Axis clamp
M22
X-Axis unclamp
M23
Y-Axis clamp
M24
Y-Axis unclamp
M30
End of Tape
M46
Dwell #1
M47
Dwell #2
M51
Index Table 90deg
M52
Index Table 180deg
M53
Index Table 270 deg
M54
Index Table
360deg |